How do we produce power adapter?
We produce power supplies that set industry standards. From initial design to final product, every step in our manufacturing process is geared towards ensuring excellence and reliability.
How do we start power adapter?
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Production Process of Your Power Supply OEM
Raw material preparation
ID Design
Structural Design
PCBA Design
Sample Making
Client Confirmation
Mass Production
Produt Testing
Preparation of incoming materials
Materials are visually inspected for any apparent defects, damages, or inconsistencies. This can include checking for cracks, deformities, discoloration, or any other visible flaws.
Ensuring that the received quantity of materials matches the order or requirement specifications. This is important for inventory management and production planning.
Depending on the type of material, various quality checks are performed. For electronic components, this might include testing for electrical properties like resistance, capacitance, or inductance.
Sometimes, it’s necessary to verify the composition of materials, especially metals or alloys, to ensure they meet the required standards for durability, conductivity, or other properties.
Recording the batch or lot numbers of the materials for traceability. This is important for quality control and in case of recalls or quality issues in the future.
Ensuring Universal Compatibility for Power Adapters
Hi-pot Test
To verify insulation effectiveness and ensure no current leaks occur at high voltages.
Ripple and Noise Test
To measure the fluctuations in the DC output which can affect the performance of the powered device.
Load Test
Adapters are tested under various loads to ensure they can operate correctly across the range of their rated capacity.
Burn-in Test
Adapters are run for several hours at full load to identify any potential overheating issues or component failures under continuous operation.
Cable Bend Test
To verify the durability of the cable and its connections to the adapter body.
Environmental Testing
We expose the adapters to various environmental conditions, such as high humidity and thermal cycling, to ensure reliable performance under diverse ecologies.
Safety Assessment
Safety is non-negotiable. Our adapters undergo rigorous safety assessments in line with industry certifications such as UL, CE, FCC, and RoHS. From over-voltage protection to thermal management, we ensure that every product meets strict safety criteria.
